38 Simple Tool Tips, Hints and Tricks
You'll never know if you need these tips until you do. These hints are the ones we use every day – they're difference between a fun time in the shop and a frustrating one.
A 1-in. Belt Sander is a Versatile Sharpening Tool
Instant Tool Holder
Lighted Screwdriver Hack
New Angles on Tool Sharpening
Here's a better way to hold tools securely while you're grinding them—and take the guesswork out of creating the right bevel angle. It's a short piece of 2x4 with an angled end and a 1-1/4-in. hole for a clamp. Make one for chisels and plane blades, and a few more with different angles for wood-turning tools. Large labels with the tool's name tell you which blocks are for which tools.
For a Delta grinder with a 6-in.-diameter wheel, a 5-1/2-in.-long piece of 2x4 aligns the tool to the wheel just right. For other grinders you may need to adjust this length. Note: The angle you cut on the block is not the same as the tool's bevel angle. But let's skip the math. To determine the block angle, turn off the grinder and hold the tool's bevel flush against the wheel. The angle of the tool shaft to the workbench is the angle to cut on the 2x4.
Easy-Grip Tool Handles
Best All-Purpose Hammer
Whether you're doing rough construction or fine finish work, the best all-around hammer is a smooth-faced 20-ounce with a straight claw. I use the claw to drive it under walls for lifting, to embed it in framing and even to do extremely crude chiseling. But best of all, it's a better shape for pulling nails than the curved claw style.
A Superior Handsaw
Mini Putty Knife
Is your putty knife too wide to fit into that little can of wood filler? Snip a 6-in. segment from an old hacksaw blade, grind the snipped end to resemble a low-angled chisel and then wrap the blade with electrical tape for a makeshift handle. You'll like how your homemade flexible knife spreads putty in a narrow path, minimizing cleanup. (And the built-in hanging hole is a nice feature.)
Mini Tools From Concrete Nails
How to Cut Conduit: Clamp Conduit for Easy Cutting
Foam Ball Tool Storage
Try this tip for extracting screws with stripped heads. Mount a cut-off wheel in a Dremel rotary tool and grind the wheel against a piece of scrap metal to reduce the circumference. Make it small enough to cut into the screwhead without slicing into the wood surrounding the screw. Now grind a slot in the screwhead at an angle to the original slot, insert your screwdriver and gingerly unscrew that battered fastener.
Electrical Tools with Onboard Voltage Tester
PVC Tool Pockets
Portable Tool Kit
Foam Ball Hand Protector
Foolproof Chisel and Plane Sharpening
Perfect Junk Drawer Driver
Ratcheting screwdrivers make driving and removing screws by hand a breeze, and many come with an assortment of bits that store inside the handle for just about any type of screw head. Keep it in your kitchen junk drawer and you'll always know where it is.
Make contour sanders for convex and concave surfaces with short pieces of PVC pipe cut lengthwise. (It cuts easily with a handsaw, saber saw or band saw.) If you like, leave a section of the pipe uncut for a handle. Apply adhesive-backed sandpaper to the inner and outer diameters, or spray photo-mount adhesive on the pipe and apply regular sandpaper. You can match the PVC's inner and outer diameters to rounded or curved surfaces and edges so when you sand the contour, you'll preserve its original shape. Make a few PVC sanders in various diameters and you'll find yourself using them for all kinds of filing, sculpting and intricate fitting jobs.
Notched-Jaw Hand-Screw Vise
Hand screws are ideal for holding cylindrical workpieces if you saw notches in the opposing jaws with your handsaw (one small notch for thin pipe or dowels and a second, larger one for big stuff). Now pieces won't slip or revolve as you carve, sand or saw. And don't worry; your notched hand screw will still work fine for regular clamping jobs.
Rosin Paper Workbench Cover
How to Magnetize a Screwdriver
There's no better way to clamp wood edging strips to plywood shelves than with pieces of masking tape. Just apply your glue to the back of the strip and secure it with pieces of tape every 3 in. or so. Always cut your edging an inch longer to save the hassle of trying to align the ends perfectly. The excess length is easy to trim off later with a fine-tooth handsaw.
Socket Wrench Screwdriver
Kitty Litter Pouch for Tool Protection
Two Sizes of Brad Nails in One Gun
Caulk Gun Clamp
A rubber chair leg cap instantly converts a hammer into a rubber mallet. And if you want to drive a nail without denting the surrounding wood, cut a hole in the rubber cap. Pound until the rubber strikes wood, then finish driving the nail with a nail set. A 1-1/8-in. rubber cap fits tightly over most hammers and costs about $1 at home centers and hardware stores.
Vise-Grips to Pull Nails
Customized Chuck Key
Wrench for Rounded Bolts
Loosen bolts with worn, rounded heads with a pipe wrench! The pipe wrench jaws dig in and grab the head so you can remove the bolt. Check out these other clever new uses for your tools.